Behind the Track: How Prefabricated Rubber Running Tracks Are Made

Prefabricated rubber running tracks are revolutionizing the way athletic surfaces are installed and maintained. Known for their durability, safety, and consistency, these tracks are manufactured in controlled factory environments before being transported and installed onsite. But how exactly are they made?

At NovoTrack, we pride ourselves on engineering world-class prefabricated rubber tracks using a precise, high-quality manufacturing process. This article offers a behind-the-scenes look into how our tracks go from raw materials to fully functional athletic surfaces.

The production of a reliable rubber track starts with selecting the right materials. NovoTrack uses a carefully formulated mix of:

· High-quality synthetic rubber (e.g., EPDM and SBR) for flexibility and resilience

· Natural rubber to enhance elasticity

· Color pigments that resist UV fading

· Additives to improve durability, weather resistance, and bonding strength

We source these materials from trusted suppliers to ensure consistency and compliance with international safety standards.

Once materials are selected, they go through a precision mixing process:

· Rubber Mixing Mills or Internal Mixers are used to blend the ingredients uniformly.

· This creates a homogeneous rubber compound, ensuring consistent performance and color throughout the sheet.

· The compound is tested for viscosity, density, and curing characteristics before moving to the next stage.

After mixing, the rubber compound is processed into sheets:

· The rubber is fed through calendering machines, which flatten and press it into uniform sheets.

· For textured surfaces (such as spike-resistant patterns), the top layer may be embossed using engraved rollers or embossing plates.

· This step defines the final thickness of the track layer (usually 13mm to 15mm).

Vulcanization is a critical step that gives rubber its final properties:

· The sheets are placed in heated molds or continuous curing systems.

· Through controlled temperature and pressure, the rubber undergoes cross-linking to improve strength, elasticity, and resilience.

· This process ensures that the track can withstand heavy usage, temperature changes, and outdoor conditions without deforming.

Once cured, the prefabricated rolls or panels undergo a series of finishing and inspection steps:

· Trimming and Cutting: Edges are cut clean to ensure perfect joints during installation.

· Surface Texture Check: The embossed surface is checked for consistency and anti-slip properties.

· Dimensional Accuracy: Each roll is measured for length, width, and thickness.

· Tensile and Aging Tests: Lab tests are conducted to ensure compliance with IAAF/World Athletics standards.

After passing inspection, the rubber track materials are:

· Rolled or stacked in panels, depending on the product design

· Packed with protective layers to prevent UV or moisture damage during transport

· Labeled clearly for easy identification on the job site

NovoTrack products are stored in climate-controlled warehouses until they are ready for global shipment.

· Factory-Controlled Quality: Unlike poured-in-place systems, prefabricated tracks guarantee consistent thickness, density, and surface texture.

· Quick Installation: Pre-manufactured rolls or panels simplify on-site construction.

· Environmentally Friendly: Less site waste and tighter quality control over material use.

· Customizable Colors and Textures: Ideal for branding or performance requirements.

The production of prefabricated rubber running tracks is a sophisticated process that combines material science, engineering precision, and quality assurance. At NovoTrack, every roll we produce reflects our commitment to safety, performance, and innovation.

Whether you're constructing a world-class stadium or a local athletic facility, NovoTrack's prefabricated solutions offer unmatched reliability and efficiency.